By Energywise Consortium
Do you need to lessen power intake whilst plastics processing? This e-book supplies accomplished advice on powerful power administration for firms within the polymer processing undefined. This booklet is one in every of 3 which aid the ENERGYWISE Plastics undertaking eLearning platform for eu plastics processors to extend their wisdom and realizing of strength administration. subject matters lined comprise: o Injection Moulding o Extrusion o Rotational Moulding o Compression Moulding o Moulds and Tooling o different tactics the opposite books during this sequence are: functional consultant to power administration for Managers and sensible consultant to strength administration of amenities and Utilities.
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Extra info for A Practical Guide to Energy Management for Processors
As it is conveyed it is compressed and melted. The screw is moved mechanically by a motor. The softened plastic is then forced out thorough a die, which turns the melt into the required shape, and directly into cool water where the product solidifies. 1). 1 The six stages of the extrusion process 27 A Practical Guide to Energy Management for Processors The two first stages are practically the same for all extrusion processes, but the other four stages can differ a great deal depending on the type of extrusion process.
If pressure loss is greater than 10%, evaluate your distribution system and identify areas causing excessive pressure drops. 5%. • Identify artificial demands: Artificial demand is created when an end use is supplied air pressure higher than required for the application. 6 MPa, excess compressed air is used. Use pressure regulators at the end use to minimize artificial demand. • Inappropriate use of compressed air: Look for inappropriate uses of compressed air at your facility. Instead of using compressed air, use air conditioning or fans to cool electrical cabinets; use blowers to agitate, aspirate, cool, mix, and inflate packaging; and use low-pressure air for blow guns and air lances.
6. Are there any water, air or steam leaks? Leaks are an important waste of energy and they should be repaired as soon as they are detected. 7. Is compressed air being used when another solution could be cheaper? 5. Replacing compressed air systems for other types of less energy demanding systems could be an option in some cases. 8. Does the compressed air pressure need to be so high? Adapting the pressure supplied by the compressed air system to that required by the final application could be a good practice for reducing energy consumption.